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The SAG mill pinion energy is determined from the SAGDesign™ testwork results as follows : W SDT = revs (16,000 + m s)) / ( m s) where : W SDT = AG/SAG Specific Pinion Energy from a F 80 of mm to a T 80 of mm, kWh/ton ground revs = Cumulative number of SAG test mill revolutions to 80% passing m s = SAG mill feed sample ...
The SAG mill was designed to treat 2,065 t h −1 of ore at a ball charge of 8% volume, total filling of 25% volume, and an operating mill speed of 74% of critical. The mill is fitted with 80 mm grates with total grate open area of m 2 ( Hart et al., 2001 ).
AGAutogenous SAG SemiAutogenous Mill Design Calculations. Table of ContentsSAG Mill ChargeSAG Mill Horsepower — Drive PowerOre Testing for AG SAG Grinding Mill Design Mill Sizing After laboratory and pilot plant testing confirm the feasibility of autogenous or semiautogenous grinding it can be used to establish the exact grinding circuit and mill size.
Jan 30, 2018· This video shows how to calculate Volume of a SAG Mill using GEOMAGIC DESIGN X in under 6 minutes from start to finish. Alignment: Local Based on Pick Point Global and Fine Merge: HD Mesh ...
Obviously, the SAG mill is consuming more and the ball mill less power than was predicted by the empirical method, but the overall total is % of the predicted total. Examples. The Hemlo gold project of TeckCorona (1000 mtpd) provides an example of mill sizing using the empirical calculation .
Similar to the impeller design affecting pump capacity, the pulp lifter design affects the discharge capacity (or mill throughput) of AG and SAG grinding mills. Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and .
Pipe Launder Design: Determines the flow through a pipe launder of a specified geometry. Mill Liner Effective Thickness: Determines the effective mill inside diameter of a given set of "top hat" lifters for use in mill volume and critical speed calculations. Mill Filling Calculation:
Wi hardness) the design probably will not work well and direct calculation of required mill sizes from the test data should be done instead of using simulation modeling. Fig. 3 Database SAG and Bond Data by Year Soft and Hard Ore Added
Mill Selection. The first step in mill design is to determine the power needed to produce the desired grind in the chosen ore. The most used equation, for this purpose, is the empirical Bond equation (Bond, 1960, 1961; Rowland and Kjos, 1978).
There are three powerbased methodologies for sizing SAG mills that are ..... grinding calculations which operate in "power at the pinion"3. Read More. ... Ball Mill Design/Power Calculation Mineral Processing Extractive ... Mar 31, 2016 ... The basic parameters used in ball mill design (power calculations), rod ...
Select flow sheet, grinding mills, aspect ratios, diameters, lengths and motor kW, report calculations, mill specifications and recommendations for expansion (if applicable). When requested, provide equipment specifications for all equipment items in a commercial grinding circuit including the SAG mill(s), ball mill(s), trommels, screen(s ...
Some design methods (Lane et al., 2013, Morrell, 2004, Siddall Putland, 2007 predict the total comminution energy requirements of SAG millbased circuits using work indices measured in ...
The SAG mill pinion energy W SDT (kWh/t) and SAG discharge Bond ball mill work index S dBWI (kWh/t) are then used to calculate the total energy to grind the ore from 80 passing 152 mm to 80 passing the client specified final product size P information along with the ore specific gravity is used to calculate necessary mill sizes and ...
Tumbling mill design has been studied since the middle of the XIX century. There are many comminution models in the literature, with preponderance, however, of .
Choosing a SAG Mill to Achieve Design Performance. by volume load. Chat Now; calculate ball mill throughput Grinding Mill China Home»Products»Ball Mill»calculate ball mill throughput. ... calculation of ball mill design SlideShare calculation of ball mill design, ball mill blue design calculation, ... design search variables for mill ...
SAG mill design CDM Consulting used to test Rocky DEM power draw Empirical Model Rocky DEM Model Figure 1 Morrell Cmodel for mill power draw Rocky calculations for power draw were shown to accurately replicate Morrell''s Cmodel for power draw, an increasingly critical component in mill design .
The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ''chunk size'', product size as P80 and maximum and finally the type of circuit open/closed ...
SAG mill can operate at a reasonable ef ciency if the fi nal fi ... The fi nal DB Consulting (DBC) AG/SAG SE calculation is based on an AG/SAG circuit without a pebble crusher. ... an ineffi ciency value in the region of because the design 80 per cent passing value is not achieved. The ball mill .
Choosing a SAG Mill to Achieve Design Performance. A further explanation is required to explain the importance of designing the SAG mill chamber to draw required power at optimum operating conditions of 75% critical speed and less than 30% by volume load. Recent studies in the threefoot diameter SAG mill are instructive.
83 Centrifugal force outward Fc mp 2 Dm 2 () is the angular velocity, mp is the mass of any particle (media or charge) in the mill and Dm is the diameter of the mill inside the liners. Gravitational force Fg mpg () The particle will remain against the wall if these two forces are in balance ie.
SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (13563)] AG/SAG Mill. AG/SAG mills are normally used to grind runoffmine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill
The SAG Power Index (SPI) test (Starkey Dobby, 1996) uses a benchscale SAG mill test to determine the specific energy of an industrial SAG mill. The test is operated in closed circuit and the time required to grind the material to a P 80 of mm is used to predict AG/SAG .
Based on experience, millliner designs have moved toward more openshell lifter spacing, increased pulp lifter volumetric capacity, and a grate design to facilitate maximizing both pebblecrushing circuit utilization and SAG mill capacity. As a guideline, mill throughput is maximized with shell lifters between ratios of :1 and :1.
SAG mill is an investment that can produce handsome returns if extra production is needed or simply to give the mine the option to mill the hardest ores at design throughput rates. Typical tests required to define a hardness variability function, are given below in Figure 1.
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